At
Time & Again, we offer a variety of services from movement
cleaning to parts replacement. Following is a partial list
of services offered. If what you need is not listed, please
contact Time & Again (link to
Contact Page).
Click on the links below for a further explanation of the listed
services.
In order to assure that your clock will give you many years of faithful
service, our movement overhauls are comprehensive.
- Upon receipt of your clock, we first bench test it to
determine operability. If desired, a pre-disassembly report is made to
the owner, making every effort to provide an accurate estimate of the
cost of overhaul and repairs.
- All movements are photographed and documented prior to
disassembly.
- At Time & Again, we believe that "cleaning" a
movement
without disassembly is at best a half measure. All* movements are
completely dissassembed and ultrasonically cleaned in professional
cleaning
solutions.
- After cleaning and while the movement is disassembled, all
parts are checked for damage and wear. All damaged
and worn parts are repaired or replaced at reasonable additional
charge. (Most of the time, repairs are preestimated in Step 1,
but until the movement is disassembled some damage and wear could go
undetected).
- After cleaning and repairs (if needed), all pivots and bushings
are burnished. The movement is reassembled and dry tested prior
to
lubrication. The various trains are synchronized for proper
operation.
- The movement is then lubricated with a variety of
professional clock lubricants depending on the point of
application.
- The movement is thoroughly bench tested through at least 2
winding cycles to assure proper operation. At this time, the
movement is also adjusted for proper timekeeping.
- Finally the movement is reunited with it's case.
Note: * It is not
cost
effective to completely disassemble certain movements. In such cases, a
partial disassembly is performed to keep your costs down.
The most common wear points in clocks are the bushings. These are
the bearing surfaces located in the endplates within which the pivots
of the various clock gears (wheels) turn. In most cases, the
endplates are made of brass while the shafts (arbors) of the gears are
mild steel. This is a reasonable arrangement since it's easier to
replace bushings than pivots and/or arbors. As they wear, they either
enlarge in diameter or wear from round to oval. If wear is
allowed to continue,
the operation of the clock will be jeopardized. Many times, clock
repair people simply use a punch and hammer to physically close a worn
bushing hole. While this will generally work, it is
unsatisfactory since this process defaces the endplates as well as
thins the metal in the area of the bushings. The only proper
method (the method used by Time & Again) is to precisely drill out
the old worn bushing and replace it with a commerically available or
custom-made insert. A properly replaced bushing will be nearly
undetectable.
- Pivot Dressing or Replacement
The at both ends of the arbors, the pivots turn within the
bushings. As a clock ages, dirt and grit attracted by the
lubricant enters the bearing surfaces. If a clock was improerly
lubricated without first cleaning, the fresh lubricant solubilizes the
old lubricant and washes grit into the bearing. The softer metal
of the brass bushing can hold the grit while the steel pivot
grinds within it. Pivots are generally overbuilt, so as grooves
are worn into them, they can be retrued or dressed to a perfect
cylinder. This generally requires rebushing to fit the slightly
smaller diameter of the pivot, but this is still less costly than pivot
replacement. Once wear of the pivot reaches a certain point, it
can no longer be dressed. This requires pivot replacement.
This process involves cutting off the old pivot and using a lathe to
drill a perfectly centered hole in the end of the arbor. A new
pivot blank is than press fit in to the hole. This new
pivot is than polished to a mirror finish.
Damage can occur to one or more teeth of the gears (wheels) that
transmit energy from the weight or mainspring to the rest of the
geartrain. Most oftern this occurs when a mainspring
breaks. As long as the damage does not involve too many
teeth, the damaged or broken tooth or teeth can be removed and
replaced
with new. A new piece of brass is dovetailed into the wheel and
soldered. New teeth are then filed into the replacement brass
that precisely matches the toothform of the original teeth.
Mainspring Repair/Replacement
Mainsprings are hard workers. They store a great deal of
energy. Unfortunately, they don't last forever. If a
mainspring is noted to be failing during overhaul, replacement springs
are available for most clocks. If a mainspring fails while the
clock is in service, the explosive release of energy can often
damage other parts of the geartrain (see above). Sometimes, a
spring will fail at it's its end connection. If the rest of the
spring is
still good, the broken end can be removed and a new attachment
point (hole or loop) can be fashioned. It's good practice however to
simply replace a failed mainspring if it is still commercially
available.
Escape Wheel
Repair/Replacement
The escape wheel is the heart of the time train. It is a
specially cut gear with sharp pointy teeth that, along with the
pallets, is responsible for time regulation and supplying power to keep
the pendulum in motion. The Time & Again logo is actually a
detailed drawing of an escape wheel and it's interacting pallets.
The escape wheel and pallets are
responsible for the ticking sound of a clock. Since the
escape wheel teeth are long and thin, they are often prone to wear and
misalignment. Time & Again is equipped with the special tools
to straighten and align escape wheel teeth for proper operation.
We are also equipped to make replacement escape wheels if the original
is worn or damaged beyond repair.
In the event that a gear is damaged or worn beyond repair, Time &
Again is equipped with the most modern machine tools to fashion a
replacement on most medium to large clock movements. This
requires a lathe, vertical mill and dividing head along
with the proper assortment of cutting tools to properly perform this
task. Replacement gears are indistinguishable from their original
counterparts.
Most clock movements are made up of dozens of individual parts.
Time & Again is equipped to fabricate almost any type of part that
is missing or broken. Sometimes, commercially available
parts are directly applicable for replacement, and other times, a
commerically available part can be modified to fit a specific
movement. In either of these cases, this is a less costly
alternative to fabrication "from scratch".
At times, trade acceptable repairs are available that will
prolong the originality of an antique clock movement. In some
cases,
worn original parts can be changed in orientation (such as gear
flipping or realignment) to expose unworn portions of teeth. This
is sometimes more cost effective than wholesale replacement and
also preserves the originality of the movement.
Unconventional
Clock Movement Repairs
There are hundreds of types of clocks that each require special skills
in order to perform proper repairs. Time & Again is equipped
to carry out repairs on such movements. Examples of
"non-standard" movements are those containing platform (hairspring)
escapements, and novelty clocks such as 400 day/Anniversary, Atmos, 120
VAC electric (e.g., Telechron), and and many others. If you don't
see your type of clock mentioned, please ask.
Case
Repairs
Time & Again is equipped to do most
types of cosmetic case repairs. Peeling or missing veneer can be
repaired/replaced as well as regluing of failed wood-to-wood
joints. Missing parts such as crests, doors, glass and finials
can be repaired and/or reproduced. Old finishes can be stripped
and refinished or just rejuvenated. The inset numerals of
silvered dial clocks can be renewed.
Complete Restorations
Got a box full of parts that was once a
clock? We can turn it back into an operating clock
again. Sometimes people love to tinker with their
clocks. If you get in over your head, give it to us. We'll bail
you out. Have a case with no movement? Talk to us. Very
often, a replacement movement can be located.
Custom Clockmaking
Making a complete clock movement from
scratch involves hundreds of hours of careful planning and painstaking
machine work. But, if you want to have a one-of-a-kind movement for a
one-of-a-kind case, than talk to us.